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This entire project was done by hand using a Dremel rotary tool.
First the edges of the wood were curved using a router attachement.
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Next, the wheel was traced out in the proper place and cut out.
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Then the hole for the screen was measured and cut out.
I did this by first drilling holes to remove the bulk of the material.
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An exact duplicate. (well as exact as can be done by hand)
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By far the hardest part was carving out the back of the faceplate.
The final thickness was only 2mm thick.
During this process the wood split four times, and was glued back using gorilla glue.
The thick piece at the top of the wood is actualy just done drying in this photograph.